Specifications
Insert molding
1, Rich experienced as a custom plastic insert molder
2, Develop, design, mold making, Injection, packing, etc.
Plastic injection Insert molding
Plastic injection insert molding is a plastic injection molding process in which thermoplastic material is molded around an insert piece or pieces placed in the plastic injection molding cavity, resulting in a single strongly bonded, integrated assembly, with the insert or inserts encapsulated by the plastic. Inserts can be metal, another plastic, ceramic or just about any substance that can withstand the plastic injection molding process.
Plastic injection insert molding is an effective alternative to assemblies manufactured using soldering, adhesives or fasteners, with benefits including:
Reduced assembly and labor costs
Molded as one assembly
Reduced size and weight
Insert molding allows for reduction of part size and weight because parts are joined with strong, light weight plastic resin and fasters or connectors are eliminated.
Improved component reliability
Insert molding of components ensures proper alignment, prevents loosening and the plastic resin can provide improved resistance to vibration and shock
Improved part strength and structure
Insert molding combines the physical strength of the plastic resin and insert to produce one seamless plastic part
Enhanced design flexibility
Custom plastic insert molding allows for almost unlimited configurations and material combinations
Consolidation of components
Insert molded components enable part and inventory cost reductions
Mold Materials available |
718.718H, NAK80, S136, H13, 2311, 2344, 8407, 2083, P20 |
Cavity |
Single cavity, Multi Cavity |
Shot Runner |
Cold or Hot Runner_ Point way ,side way,follow way,Direct gate way,HASCO/DME/YUDO etc. |
Mould Base: |
LKM, FUTA, HASCO, DME, etc. |
Main Cavity/Core Material |
ASSAB from Sweden/DAIDO from Japan/AUBERT&DUVAL France etc |
P roduct M aterial |
ABS, ASA ,PC, PC P V C ,PC+ABS, PP, PS, PE, PU, PA6, PMMA, POM, etc |
Mould Life |
300,000 to 500,000 shots |
Mould Hot Treatment |
Tempering,Quending,Nitriding |
Mould process |
CNC,high Speed Carve,EDM,Wire cut,Drill |
Mold delivery |
15-50days |
Preferred Formats |
Pro/E, Solidworks, Unigraphics, Catia, Auto CAD, *.igs, *.stp, *.stl, *.x-t |
Certification |
ISO9001:2008 |
S ervice Process :
1. Sample/Drawing |
Clear detail requirement will be needed |
2. Enginner Review |
Material, cavity, Mould weight, give customer suggestion |
3. Make quotation |
Sales department and RD department make a meeting according to customer need |
4. Negotiation |
Material, cavity, price, delivery time, payment term, etc. |
5. Place order |
According your own design or choice our design. d |
6. Mould design |
We will exchange opinions with you during making drawing. |
7. Tooling mould |
After customer approve the mould design will start making mould. |
8. Mould process |
Provide photos for customer show them tooling process . |
9. Sample confirm |
Samples will be sent to you, mould should be modified if sample is not good enough. |
10. Delivery mould |
Arrange shipment after customer approve sample. |
STY is one professional plastic&Rubber part manufacture with one over 20 year, and built long-term cooperation with Toyota, Kohler, Toto and so on.
Till now, we have our own design and manufacture products, such as wine accessories, baby nipple, phone case.
Our in-house mold-making department is valuable service available to you at STY( Rubber&Plastic). With it, we design and build experimental and prototype and production molds in less time and at less expense to you.
Business scope:
Wine Accessories
Baby Nipple
iPhone Case
Injection, transfer, and compression molding capabilities.
Rubber-to-metal and plastic bonding.
In-house mold design and building capabilities.
Custom Rubber Molded Parts
Liquid Silicon Rubber (LSR) process technology for both clear and colored parts
High quality and favaroble price. We stick to the principle of "quality first, service first, continuous improvement and innovation to meet the customers" for the management and "zero defect, zero complaints" as the quality objective. To perfect our service, we provide the products with good quality at the reasonable price.