This is meaning that the group is started from the mould making, in the mold making section, DF-MOLD is the very famous moulds manufacturer in the world, it has 10 years mould making history. DF-MOLD Mould has strong design teams for plastic design and moulds design, has provided the plastic design service to the world plastic industries for more than 15 years.
10 years plastic moulds manufacturing experiences made DF-MOLD become one of the famous moulds manufacturers in the world. Due to the rich experiences and rigorous on plastic mould design, reseraching on machining process and machining results inspection, the manufactured moulds are high precise, and high efficiency. It reduced the plastic injection molding cost.
Plastic framework mould requirement:
1. Critical to fit and/or function;
2. Material to be PA+33% GF, processing must be with in Spec.;
3. Color to be black, shade is unimportant;
4. Draft to be included in dimensional tolerance;
5. Parts to be supplied from vendor in trays, one part per cell to prevent damage to teeth. Parts must never be placed into bins or bags: They must be kept in trays. One part per cell, until individually removed for assembly.
6. Tolerance indicated applies within dimensions indicated: Remainder may be +0.2/-0.03
7. Shspe of roots of teeth to be as produced by specified basic rack.
8. Gear to be inspected in area indicated:
9. The highlight surface must be smoothy for paper path.
10. No ejector pin mark, gate, flash, scratches or imperfections permissible on surface indicated;
11. Cavity identification mark to be placed on surface indicated
12. Nominal wall thickness is 2.5, part volume is approximately with 3D /actual;
13. Zero draft on textured surface: Slide required;
14. Target A(a, a2, a3) B(b1, b2) to be established on highest point;
15. The nominal geometry is established by the wireframe data. The following tolerances with respect to established datums apply unless otherwise specified:
0 to 25 mm: ± 0.1
>25 to 100 mm: ± 0.2
>100 to 200 mm: ± 0.3
>200 to 400 mm: ± 0.4
Mould details:
Runner system: Hot runner valve gate for sequence control;
Clamping force: 650 Ton
Cycle time: 41 sec below spec
Data precision require: 6 positions must meet Spec( 0.3 mm)
Moulds' steel: P20
Cav/core material: S136
CNC (11) | MF600(42000turns) | 1 | Germany |
| MCV-1020D/DL-MCV720 | 3 | Taiwan |
| MV1615/MV1100 | 2 | Taiwan |
| V85/V145/MV-1600 | 3 | Taiwan |
| DMV-2000G/ MV-3018G | 2 | Taiwan |
| 2 | EDM Wire Cut (12) | Robofil-390 | 1 | Switzerland |
| W537 | 1 | Taiwan |
| DK-7750/7740/7732/7763 | 10 | China |
| 3 | EDM (15) | Roboform-22 | 1 | Chicago, USA |
| Roboform-2NC | 1 | Chicago, USA |
| CN-865C/T-1800 | 2 | Taiwan |
| DF-435Z/545Z/434Z | 5 | Taiwan |
| 7140/7150 | 6 | Taiwan |
| 4 | Grinding Machine (8) | KGS-515/618/250 | 7 | Taiwan |
| M7130 | 1 | China |
| 5 | Die Spotting Machine (2) | LS-200 | 1 | HK |
| WS-70 | 1 | HK |
| 6 | EDB Machine (1) | DH703 | 1 | HK |
DF Mold (HK) Co., Ltd is a famous Chinese mold manufacturer in southeast of China. She grows from 2007 year a small workshop until today. DF-mold has great achievements in mold design and manufacturing: From the starting 5 officers until now more than 100 employees. From 0.5M USD turnover to now more than 20M USD, from 50 SQM workshop to now bigger than 2500SQM building area, from low quality plastic mold to super quality mold… During this years, DF-MOLD has manufactured more than 8000 sets of plastic molds.
From 2007 year, DF-MOLD has established partner relationship with so many companies such as Huawei, RIFENG, Honda, Lexmark etc...During the cooperation with our partners, DF-MOLD has established her quality standard for design and manufacturing. The standard has caused great improvements for quality from that time. DF-MOLD well knows what the European & America requirements for mold, and her teams have gained a very top quality conception and mentality. We upholds the principle of "Using science and technology as the driving force, building of core competitiveness and leader for the industry pioneers". Then we will continue to strive together with our business partner on the basis of mold equality, mutual benefit, and sincere cooperation. As we known "Only by being an honest person and diligent in working, can he build a brand with value" The people of DF-MOLD is basis in southwest of China with a global view to expand its business horizon in industry field. We look forward to be your long term strategic partner.
