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Top Quality Die Casting for Lamp with ISO9001

Top Quality Die Casting for Lamp with ISO9001
Price: US $ 3-10/Piece
Trade Terms: FOB,CFR,CIF
Min Order: 500/Piece
Pay Type: L/C,T/T,D/P,Paypal,Money Gram
Prod Model: ADC-47
Markets: North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
Service: OEM and ODM
Surface Ttreatment: Polishing, Anodising, Powder Coating etc
Weight: Ranging From 0.01 Kg to 100kg
Product Capacity: 1000000 PCS/Month
Delivery Time: 30 Days After Receiving The Payment
Export Markets: Global
Application: Hardware
Material: Aluminium

Product Description

Aluminum die casting accessory feature:

1, Process of aluminum die casting part: Die casting + complete machining + heat treatment + surface treatment
2, Aluminum die casting mold Material: 8407, H13, P20, etc. Aluminum die casting mold Life: >1, 000, 000 times, Aluminum die casting mold Design: According to Drawing or Sample.
3, Aluminum die casting accessory material: Aluminum Alloy A380 or as customer's requirement.
4, Surface Treatment of aluminum die casting part: Chrome plating, sandblasting, painting, anodizing, powder coating, electrophoresis
5, Standard exporting package for aluminum die casting part, such as plywood box, plywood pallet, carton & bubble bags
6, Application range of aluminum die casting parts: Auto parts, motorcycle parts, pump parts, locomotive parts, machinery parts, lamp chimney
7, Certificate of aluminum die casting: ISO 9001: 2000 standard


Die-casting is similar to permanent mold casting except that the metal is injected into the mold under high pressure of 10-210Mpa (1, 450-30, 500) psi. This results in a more uniform part, generally good surface finish and good dimensional accuracy, as good as 0.2 % of casting dimension. For many parts, post-machining can be totally eliminated, or very light machining may be required to bring dimensions to size.

Die-casting can be done using a cold chamber or hot chamber process.

In a cold chamber process, the molten metal is ladled into the cold chamber for each shot. There is less time exposure of the melt to the plunger walls or the plunger. This is particularly useful for metals such as Aluminum, and Copper (and its alloys) that alloy easily with Iron at the higher temperatures.
In a hot chamber process the pressure chamber is connected to the die cavity is immersed permanently in the molten metal. The inlet port of the pressurizing cylinder is uncovered as the plunger moves to the open (unpressurized) position. This allows a new charge of molten metal to fill the cavity and thus can fill the cavity faster than the cold chamber process. The hot chamber process is used for metals of low melting point and high fluidity such as tin, zinc, and lead that tend not to alloy easily with steel at their melt temperatures.

Die casting molds (called dies in the industry) tend to be expensive as they are made from hardened steel-also the cycle time for building these tend to be long. Also the stronger and harder metals such as iron and steel cannot be die-cast


Common Alloys in Die Casting
Aluminum, Zinc and Copper alloys are the materials predominantly used in die-casting. On the other hand, pure Aluminum is rarely cast due to high shrinkage, and susceptibility to hot cracking. It is alloyed with Silicon, which increases melt fluidity, reduces machinability. Copper is another alloying element, which increases hardness, reduces ductility, and reduces corrosion resistance

Die-castings are typically limited from 20 kg (55 lb) max. For Magnesium, to 35 kg (77 lb) max. For Zinc. Large castings tend to have greater porosity problems, due to entrapped air, and the melt solidifying before it gets to the furthest extremities of the die-cast cavity. The porosity problem can be somewhat overcome by vacuum die casting

From a design point of view, it is best to design parts with uniform wall thicknesses and cores of simple shapes. Heavy sections cause cooling problems, trapped gases causing porosity. All corners should be radiused generously to avoid stress concentration. Draft allowance should be provided to all for releasing the parts-these are typically 0.25° To 0.75° Per side depending on the material.

ItemDescriptionThe contents
                                                               
 
 
 
Die casting parts
ModelAL0012
Molding    technicsDie    casting
MaterialA380
Dimension200mm*200mm*40mm
The weight1665G
Surface    treatmentelectroplate
 
 
 
 
 
Die casting moulds
CavitySingle   
MaterialSKD61 
Heat          treatmentHardened
HardnessHRC50~55
 
Mould      feature
Advanced    design,         Novel    structure,             High    precision,            
Quality    materials,         Long    lifetime,               Short    delivery    time
 
 
Equipments
CNC  precision  mould    engraving    machine,   CNC  forming    machine CNC    turning,     EDM,   Linear    cutting    machine,   Die    spotting    machine(200T),    
Die    casting    machine(150T~2000T),       Lathe,     Grinding    machine;        
CMM,   Material    detector,   Hardness    test    device,   spectrograph,   etc
SoftwareCAD,     UG,       Pro/E,     JSCAST-v8,         Solidworks   etc.
Quality certification  SGS.     ISO9001-2008


Wecare Industrial Company is a world leader in the custom design and manufacture of metal component parts.

We are a full-service company. Our experienced engineers and manufacturing staff are ready to assist you with the design of your custom industrial components and produce the finished part. Our manufacturing capabilities include machined parts, die castings, sand casting and investment castings using the most advanced equipment.

Our services including the following;
. Engineering design of your custom component part
. AutoCAD and Solidworks 3-D support and service
. Production process support and quality control

Please give Wecare an opportunity to work with you. We pride ourselves on the high quality of our engineering and manufacturing, superior quality control and on-time delivery of your parts. Just as important is that we offer very aggressive prices in an effort to build a strong, long term relationship with our customers. We can provide you with a list of our customers upon request.

Wecare is headquartered in the city of Changzhou, Jiangsu Province, China. We have a satellite office in New Jersey for the benefit of our many USA customers.

What concerns you, What we care and focus.
You Trust, We care
We care quality-consistency and timely delivery;
We care to save your costs, to increase your competitiveness;
We care not only present cooperation, but future and long-term collaboration as well
Wecare Industrial Company is a world leader in the custom design and manufacture of metal component parts.

We are a full-service company. Our experienced engineers and manufacturing staff are ready to assist you with the design of your custom industrial components and produce the finished part. Our manufacturing capabilities include machined parts, die castings, sand casting and investment castings using the most advanced equipment.

Our services including the following;
. Engineering design of your custom component part
. AutoCAD and Solidworks 3-D support and service
. Production process support and quality control

Please give Wecare an opportunity to work with you. We pride ourselves on the high quality of our engineering and manufacturing, superior quality control and on-time delivery of your parts. Just as important is that we offer very aggressive prices in an effort to build a strong, long term relationship with our customers. We can provide you with a list of our customers upon request.

Wecare is headquartered in the city of Changzhou, Jiangsu Province, China. We have a satellite office in New Jersey for the benefit of our many USA customers.

What concerns you, What we care and focus.
You Trust, We care
We care quality-consistency and timely delivery;
We care to save your costs, to increase your competitiveness;
We care not only present cooperation, but future and long-term collaboration as well

Send your message to this manufacturer

  • Wecare Industrial Co., Ltd.

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